VL Series 5-Axis Simultaneous Vertical Turning and Milling Compound Machine
HIGHLIGHT
- High-precision multi-faceted and inclined surface processing, as well as 5-axis simultaneous processing of complex contours, achieves high production efficiency.
- Complete machining of complex workpieces in one clamping
- High rigidity and a moving-column structure enable stable, high-precision machining
- A wide range of spindles to suit a variety of different processing application requirements
- A variety of automation systems to meet different automation needs
Technical Specifications
- VL630B
- VL800B
| ITEM | UNIT | VL630B |
| Max. rotating diameter | mm | Φ730 |
| Max. machining diameter | mm | Φ630 |
| Max. machining height | mm | 675 |
| X-axis travel | mm | 355 |
| Y-axis travel | mm | ±105 |
| Z-axis travel | mm | 700 |
| B-axis index angle | ° | ±120° |
| Spindle nose | ASA | A2-11/A2-8 |
| Spindle through-hole dia. | mm | Φ104/Φ86 |
| Chuck Size | inch | 15″18″ |
| Max. spindle speed | rpm | 2000/2500 |
| Milling spindle taper hole | / | capto-C6 (HSK T63) |
| Milling spindle max. speed | rpm | 12000 |
| Milling spindle torque (15%/25%/continuous) | N.m | 49.4/36.7/21.9 |
| B-axis DD motor power | kw | 5.3 |
| B-axis min. index angle | ° | 0.001° |
| DD motor speed | rpm | 150 |
| X/Y/Z-axis rapid feed rate | M/min | 24 |
| Tool capacity (standard/ optional) | pcs | 60/120 |
| Spindle motor | kw | 42/21 |
| X, Y, Z-axis motor | kw | 5.5 |
| ITEM | UNIT | VL800B |
| Max. rotating diameter | mm | Φ900 |
| Max. machining diameter | mm | Φ800 |
| Max. machining height | mm | 675 |
| X-axis travel | mm | 440 |
| Y-axis travel | mm | ±105 |
| Z-axis travel | mm | 700 |
| B-axis index angle | ° | ±120° |
| Spindle nose | ASA | A2-11 |
| Spindle through-hole dia. | mm | Φ104 |
| Chuck Size | inch | 15″18″21″ |
| Max. spindle speed | rpm | 2000 |
| Milling spindle taper hole | / | capto-C6 (HSK T63) |
| Milling spindle max. speed | rpm | 12000 |
| Milling spindle torque (15%/25%/continuous) | N.m | 49.4/36.7/21.9 |
| B-axis DD motor power | kw | 5.3 |
| B-axis min. index angle | ° | 0.001° |
| DD motor speed | rpm | 150 |
| X/Y/Z-axis rapid feed rate | M/min | 24 |
| Tool capacity (standard/ optional) | pcs | 60/120 |
| Spindle motor | kw | 42 |
| X, Y, Z-axis motor | kw | 5.5 |
Basic Structure
FEM(finite element method)analysis is used to achieve excellent machine tool stability. All guides are sealed with protective metal to
prevent hot chips and coolant from contacting the guides, thereby maintaining excellent precision for a long time.
Special structural design, increased turning diameter to process large-sized workpieces! A wider X-axis and Y-axis can process parts of
various sizes/shapes, realizing more possibilities.
The extended range accommodates diverse machining of large and elongated parts, with easy internal access for the user.
| Model | B axis angle | X-axis travel | Y-axis travel | Z-axis travel |
| VL630B | ±120° | 355mm | ±105mm | 700mm |
| VL800B | ±120° | 440mm | ±105mm | 700mm |
| Model | Max. Processing diameter | Max. Processing height |
| VL630B | 630mm | 675mm |
| VL800B | 800mm | 675mm |
High-quality roller-type linear guides enable high precision and speed, thereby reducing both cutting and non-cutting times.
WS High Speed Precision Spindle
- High-rigidity dynamic column structure enables stable high-precision machining.
- 5-axis simultaneous control for high-precision multi-faceted and inclined surface machining, as well as simultaneous machining of complex contours to achieve high production efficiency.
- Based on high rigidity and high-speed performance;
- A2-8/11 built-in electric spindle can be applied to various processing applications with multi-layer maze dust prevention measures to block dust from entering and achieve the expected life.
Using high torque direct drive electric spindle device:equipped with absolute encoder,positioning accuracy and C-axis indexing Accuracy:10 arc seconds (0.0027°)
Repeatability accuracy: 1.5 arc seconds (0.0004°)
| Item | Unit | A2-11 | A2-8 |
| Spindle max speed | RPM | 2000 | 2500 |
| Max. Worktable loading | KG | 650 | 600 |
The C axis of the spindle and the B axis of the milling axis, together with the control coordination
of the Y axis, realize multi-tasking operation, and can perform drilling, tapping, and end milling
from any angle.Through 5-axis linkage, precise angle and contour processing can be performed.
An efficient combination of milling spindles
The spindle can perform high-precision C-axis operations, and by cooperating with the milling spindle, it can perform multiple machining functions such as turning, milling, and synchronous cutting in one clamping.
B-axis positioning control – precise and continuous indexing
High-precision B-axis indexing(0.001in units within 120)provides excellent positioning accuracy and can meet the processing requirements of various angles
B-axis brake indexing at any angle
Within the rotation range of±120°of the B-axis, the B-axis can be accurately indexed and braked at any angle.
ATC
- Servo-driven ATC and servo tool magazine enable fast and reliable tool changes.
- Tool magazine capacity can be increased to 120 tools
- Tool selection through fixed address method helps reduce tool change time
| Tool magazine capacity |
| 60pcs Tool |
| Max.tool length (from marking line) |
| 300mm |
| Max.tool weight |
| 5kg |
| Max.tool diameter |
| 70mm |
| Max. tool diameter (The adjacent tool pocket is empty) |
| 120mm |
Turning
Good machining performance in operations such as turning, milling, drilling, and tapping, suitable for the compound machining of various workpieces.
A single machine tool completes special processing that was previously done with dedicated machines, such as gear processing and long, deep hole drilling.
Control System
The status of the ATC and tool magazine can be viewed on the touch screen, and the ATC, tool magazine, and tool holder can be manually operated using the touch screen.
- ATC magazine information display
Allows users to check the operating status of the ATC magazine at a glance from the outside.
- Convenient touch screen operation
Activates available buttons according to the current and next operation.In this way,complex manual operations can be carried out easily and in an organized manner.
- Tool magazine monitoring
The magazine status can be monitored in real time through the camera installed in the tool magazine.
Cooling System
Enhanced lifespan and stable accuracy.
The machine’s design minimizes thermal displacement, maintaining precision during prolonged operation.
The motion axis and spindle are equipped with cooling systems
Reduce thermal displacement of the machine tool
The spindle and ball screw core cooling systems reduce thermal displacement during prolonged machining, enabling high-precision processing.
High precision equipment
The support bearing is also equipped with a circulating ball screw axis cooling device to maintain high-precision processing.
As an option,a high-precision Nidec linear inductive ruler can be configured
Accuracy: 0.005mm/m
Resolution: 0.1μm
- High precision, high resolution
- Resistant to condensation and oil
- Higher precision than optical type
- Resistant to vibration and impact
Since the heat generated by machining and the cutting oil need to circulate, the oil temperature will rise, and the thermal displacement of the fixture and the machining operation itself will affect the dimensional accuracy.
Please use this device to control the rise in oil temperature.
- Even if this device is equipped, it cannot be guaranteed that the temperature management of the coolant can be fully achieved. It is only a device that helps to suppress the temperature rise.
Processing Cases
