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  • TKG1600 Horizontal 5-axis CNC Machining Center
  • TKG1600 Horizontal 5-axis CNC Machining Center
  • TKG1600 Horizontal 5-axis CNC Machining Center
  • TKG1600 Horizontal 5-axis CNC Machining Center
  • TKG1600 Horizontal 5-axis CNC Machining Center
  • TKG1600 Horizontal 5-axis CNC Machining Center

TKG1600 Horizontal 5-axis CNC Machining Center

HIGHLIGHT

  • 10000rpm spindle speed
  • Trunnion-type 5-axis configuration, specially designed for high-efficiency machining of subframes.
  • Suitable for the production of a wide range of auto parts in large batches for the automotive industry.

Technical Specifications

ITEMUNITTKG1600
Linear Axis ParametersX/Y/Z-axis stroke rangemm1600/1100/850
Rotation Axis ParametersA-axis travel°-140°~+20°
 C-axis travel°360°
FeedRapid Traversem/min60
 Cutting Feed Ratem/min20
 Rapid Traverse Accelerationg1G
Machine ParametersTotal heightmm4560
 Footprintmm3,757×3,371
 Machine Net Weightt22
Worktable ParametersWorktable Sizemmφ800
 Workpiece Height Rangemm550
 Maxi. Swing Diametermm1600
 Max.Table Load Capacitykg1000
Tool Magazine ParametersTool Magazine Capacitytools60
 T-T Tool Change Times5
 Max. Tool Lengthmm550
 Max. Tool Weightkg25
Basic Configuration5-Axis, 4-Simultaneous Contouring · Tool Center Point Control/standard
 Through-Spindle Coolant/(50kg/cm²)
 A/C-Axis Hydrauic Brake/standard
 Spindle/10,000 rpm, HSK-A100 Taper
 A/C-Axis Drive System/Precision Rolling Worm Drive
 A/C-Axis Braking System/Hydraulic Brake System
 Spindle Cooling System/standard
 Chip Conveyor System/standard
 Hydraulic Power Unit/standard
 Tool Management Function/standard
 Manual Pulse Generator/standard
SystemSINUMERIK 828D/standard

Structure

Ultra-high rigidity for full machine performance potential

Low center of gravity design maximizes structural rigidity.

The Z-axis utilizes large linear guides with multiple rails and multiple sliders to ensure sufficient stability during cutting operations.

All moving axes employ large-pitch ballscrews, enabling high-speed movement while meeting the demands of high-speed, high-volume cutting on cast blanks.

Faster positioning, faster processing cycle

The XYZ axes achieve rapid traverse speeds of 60 meters per minute, with tool-to-tool change time reduced to just 5seconds.

The servo-driven tool magazine ensures precise and reliable positioning.

Pre-selecting the next tool holder during machining eliminates waiting time for tool changes.

While the spindle performs the tool change, the 4th and 5th axes pre-position rapidly. Once the spindle completes the change, only the XYZ axes need to move before machining resumes. This minimizes non-cutting time and enhances overall productivity.

24/7 Automated Operation for High-Quality Production Assurance

The worktable features a 12-channel rotary union with air/liquid feed-through capability, meeting functional requirements such as automatic clamping, automatic door operation, high-capacity tool magazines, automatic brokentooldetection within the magazine, automatic spraying, and automatic chip removal.

Dual-constrained spindle for enhanced rigidity and speed

The spindle operates at 10,000 RPM with an HSK-A100 dual-contact interface, delivering a maximum torque of 320 N ·m.

FeaturinganintegratedHSK-A100spindlestructure, it minimizes thermal deformation and vibration, ensuring high-precision performance during high-speed machining. The spindle achieves exceptional dynamic rotational accuracy at high speeds, guaranteeing superior surface finish and contour accuracy of machined parts.

The dual-contact spindled design provides stability during heavy cutting, reduces machining time, and enhances production efficiency.

Through-spindle coolant: advanced technology for efficient cooling

The through-hole aligned with the spindle center and tool center delivers high-pressure cooling to the cutting edge during high-speed operation, enabling rapid cooling of the tool’s cutting zone. This significantly improves chip evacuation in deep and blind holes, while also extending tool service life.

The high-pressure through-spindle coolant unit is equipped with a pressure detection switch at the coolant outlet. It continuously monitors pressure fluctuations caused by variations in tool and pipeline diameters. Based on the pressure switch readings, the variable frequency unit adjusts the output pressure accordingly—either increasing or decreasing it. Within a specific range of diameter deviations, this maintains the preset pressure at the cutting edge consistently, ensuring optimal cutting performance. The spindle features programmable stage control, with a constant coolant pressure ranging from 30–70 kg/cm².

An internal circulation temperature control system is integrated into the outer ring of the spindle’s rotating stator. It effectively dissipates heat generated by the spindle during high-speed and prolonged operation, preventing thermal displacement of the spindle and extending its service life.

Maximized Machining Range for Higher Efficiency

To achieve maximum tilt angles and workpiece rotation diameters, Jinke Machine Tools has engineered a low-bed dual-trunnion structure. The workpiece can reach a maximum rotation diameter of 1600 mm and a height of 550 mm, with a maximum tilt angle ranging from 140° to +20°. The worktable boasts a maximum load capacity of 1000 kg, which fully meets the bearing requirements of workpieces and fixtures, making it suitable for machining nearly all auxiliary frames available on the market.

Flexible 4th & 5th Axis Trunnion Configuration

The tilt axis adopts a dual-motor with dual-brake structure, ensuring precise positioning of the tilt axis and providing sufficient braking torque to maintain the angle specified by the program. Thanks to the brake force, the ample braking torque can withstand the cutting resistance exerted on the spindle during machining operations.

Rotary Union for Fixtures: Uncompromised Stability

The spindle’s C-axis through-hole is integrated with 8-channel and 12-channel rotary unions, dedicated to fixture clamping and releasing. This design ensures continuous hydraulic clamping pressure during operation, guaranteeing fixture stability and enabling rigid workpiece holding during cutting. The spindle is also equipped with a reserved air-tightness detection port to support future automation upgrades, and additional customized interfaces can be negotiated according to customer requirements.

Large-Diameter Ball Screws & High-Speed Roller Linear Guides

All ball screws feature a large-diameter and large-pitch design, which ensures high speed and stability during rapid traversing, as well as exceptional precision even when machining workpieces under heavy cutting loads.

The roller linear guides deliver outstanding acceleration/deceleration performance and high rigidity, minimizing non-cutting time. Each axis employs a direct-drive design with reliable servo motors connected to ball screws, ensuring high-precision machine tool feeding.

Configuration

Tool Magazine

ATC Tool Magazine Capacity: 60tools

Maximum Tool Length: 550mm

Maximum Tool Weight: 25kg

Maximum Tool Diameter(FullMagazine): Φ125

Maximum Tool Diameter(AdjacentEmptySlot): Φ300

Tool Magazine
Worktable

Dual-Cradle Disc Brake Tilting A-Axis, n×360° Rotation, Maximum Load Capacity:1000KG

Maximum Swing Diameter:1600mm

Maximum Rotation Speed:25rpm

High-Rigidity Braking System

Worktable
Spindle

Maximum Speed : 10000rpm(HSKA100)

Torque Range : 150N·m~320N·m

Spindle
Linear Guide

X/Y/Z Rapid Traverse:60m/min

X/Y/Z Axis Acceleration:1G

Linear Guide
A/C Axis Structure

A/C Axis Feature Rolling Worm Drive: High Precision·Zero-Backlash· High Load Capacity

Servo Arm

Servo-driven Automatic Tool Changer: Turning-to-Turning Change Time:5s

Servo Arm

Processing Cases

Processing Cases

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