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  • MCV150-AB
  • MCV-AB
  • MCV150-AB
  • MCV-AB

5-Axis Machining Center for Blade Finishing

HIGHLIGHT

Specializing in high-precision, high-dynamic-response blades for aero-engines and gas turbines.

  • Utilizes a positive T-base structure to significantly lower the center of gravity of moving components, ensuring micron-level dynamic precision is maintained even during rapid directional reversals.
  • The dual-drive Z-axis, combined with a “center-of-gravity drive” design, perfectly counteracts load fluctuations caused by swivel head oscillation, ensuring the spindle face and rotational center remain precisely aligned at all times.
  • The A, A1, and B axes are driven by full-torque motors—integrated with high-precision rotary encoders—to eliminate all transmission backlash and achieve instantaneous dynamic response.
  • The swivel head features a built-in pneumatic counterweight system to resolve center-of-gravity displacement issues across varying angles, thereby protecting the motors and extending the equipment’s service life.

Technical Specifications

SpecificationStandard ConfigurationOptional Equipment / Remarks
CNC SystemSINUMERIK ONEHuazhong HNC848
TravelX/Y/Z: 700/400/500mm
U: 350mm
A/A1: 360°
B: -50°—50°
/
Spindle30kW-HSK A63/15000/104N.m20000rpm
A-Axis Face-to-Face Distance340-690mm/
Max. Workpiece Swing DiameterØ400mm
Max. Load Capacity100kg
Positioning AccuracyX/Y: 0.006mm, Z: 0.005mm
U: 0.008mm
A/A1: 6’’
B: 6’’
/
RepeatabilityX/Y: 0.004mm
A/A1: 3’’
B: 3’’
Tool Magazine24T/
Chip Removal MethodTwin-Screw + Chain-Type/

 

SpecificationStandard ConfigurationOptional Equipment / Remarks
CNC SystemSINUMERIK ONEHuazhong HNC848
TravelX/Y/Z: 1200/400/500mm
U: 700mm
A/A1: 360°
B: -50°—50°
/
Spindle30kW-HSK A63/15000/104N.m20000rpm
A-Axis Face-to-Face Distance500-1200mm/
Max. Workpiece Swing DiameterØ400mm
Max. Load Capacity150kg
Positioning AccuracyX/Y: 0.008mm, Z: 0.006mm
U: 0.010mm
A/A1: 6’’
B: 6’’
/
RepeatabilityX/Y/Z: 0.005mm
A/A1: 3’’
B: 3’’
Tool Magazine24T/
Chip Removal MethodTwin-Screw + Chain-Type/
SpecificationStandard ConfigurationOptional Equipment / Remarks
CNC SystemSINUMERIK ONEHuazhong HNC848
TravelX/Y/Z: 1800/400/500mm
U: 1200mm
A/A1: 360°
B: -50°—50°
/
Spindle30kW-HSK A63/15000/104N.m20000rpm
A-Axis Face-to-Face Distance500-1700mm/
Max. Workpiece Swing DiameterØ400mm
Max. Load Capacity300kg
Positioning AccuracyX: 0.010mm, Y: 0.008mm, Z: 0.006mm
U: 0.010mm
A/A1: 6’’
B: 6’’
/
RepeatabilityX/Y/Z: 0.005mm
A/A1: 3’’
B: 3"
Tool Magazine24T/
Chip Removal MethodTwin-Screw + Chain-Type/

 

Features

Product Overview

The MCV-AB series is a specialized 5-axis simultaneous machining center developed specifically for the precision finishing of high-accuracy blades, such as those found in aero-engines and gas turbines. Designed from the ground up, the machine tool features exceptional dynamic precision and excellent operational ergonomics.

Intelligent Control System

It is equipped with a Siemens 5-axis simultaneous control system, which has undergone extensive secondary development to incorporate advanced functions such as thermal displacement compensation, collision avoidance, torque synchronization, and dynamic compensation.

Drive & Motion Control

The A, A1, and B axes are driven by high-torque direct-drive motors and utilize high-precision rotary encoders for position loop feedback, thereby ensuring both high precision and superior dynamic responsiveness.

Swivel Head Balancing

The swivel head incorporates an air-counterbalancing mechanism to effectively mitigate the issue of excessive motor load caused by shifts in the head’s center of gravity at various angular positions.

Feed System

The Z-axis employs a dual-drive configuration to enhance the motor’s lifting capacity and improve the axis’s dynamic responsiveness; high-precision linear encoders are utilized to provide full closed-loop feedback, thereby optimizing the Z-axis’s positioning accuracy and long-term precision retention.

Adaptive Machining Compensation

The U-axis facilitates workpiece length adjustment; furthermore, specialized U-axis force control and A1-axis adaptive adjustment functions have been developed to address and resolve issues regarding precision degradation caused by stress-induced deformation of the workpiece during the machining process.

CAM & Software Support

Specialized post-processing software has been developed for the CAM system to facilitate more efficient machining operations and achieve superior surface finishes.

Structure

Bed Structure

The equipment adopts an inverted T-type structure, lowering the center of gravity of the moving components to achieve superior dynamic performance;

The rigidity and span of the X-axis column support have been increased.

5-Axis Simultaneous Machining

The A, A1, and B axes are equipped with high-torque direct-drive motors to achieve superior dynamic response capabilities.

The Z-axis employs a dual-drive configuration featuring a center-of-gravity-driven structural design; this ensures smooth Z-axis operation during head articulation while simultaneously enhancing the axis’s dynamic response.

The spindle face is positioned at the rotational center of the B-axis, thereby enabling higher machining precision—even under equivalent B-axis accuracy conditions.

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